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Progressive Photos
Radio
Cab
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| After grinding and sanding the welds smooth, the side panel is screwed back in place along with the upper cowl for another test fit. | ||
| Different angle. | ||
| After any final adjustments are made, the parts are marked for weld locations and then taken off. | ||
| After removing the panels, the areas
to be welded were sanded down. Using a pneumatic punch, holes were punched every two inches with one on each end and in corners. All bear metal was sprayed with weld-thru primer, screwed back in place and than clamed where needed. (14 vise-grips and still needed a few more) |
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| With the welds here I experimented
on how these 'rosette' welds should be done. At first I would start at
one side of the punch and work around and then to the center in a spiral
pattern. Then would try one working from the top and move side to side
working my way to the bottom. With another, from bottom to top.
Even tried a few where I would stay in the center and wait till the punch
was full. With each one, I got a different response. The one I like the best was working around the outside and spiraling into the center. This weld was less likely to leave any pin holes and left less grinding.
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| Another photo before grinding the welds down. | ||
| Another photo before grinding the welds down. | ||