Main Garage


Working Journal


 

Progressive Photos
Existing Truck
Shop & Tools
Running Boards
Truck Bed
License Plate
Rear Shocks
Rear Brakes
Electrical Wiring
Gas Tank
Bench Seat
Glove Box

Radio
Dash
Heater
Gauges & Switches
Windshield Wipers
Cab Vents
Grill
Radiator
Hood
Headlights
Front Fenders
Doors

 

Cab

     Page 01

     Page 02

     Page 03

     Page 04

     Page 05

     Page 06

     Page 07

     Page 08

     Page 09

     Page 10

     Page 11

     Page 12

     Page 13

     Page 14

     Page 15

     Page 16

     Page 17

     Page 18

     Page 19

     Page 20

     Page 21

     Page 22

     Page 23

     Page 24

     Page 25

     Page 26

     Page 27

     Page 28

     Page 29

     Page 30

     Page 31

     Page 32

     Page 33

     Page 34

     Page 35

     Page 36

     Page 37

     Page 38

     Page 39

     Page 40

     Page 41

     Page 42

     Page 43

     Page 44

     Page 45

     Page 46

     Page 47

     Page 48

 

Steering Wheel

Transmission

Forward Controls

Engine

Fuel Pump

Drive Shaft

Exhaust

Starter

Carburetor

Brake Lines

Front End

Front Brakes

Rear End

Suspension

Frame

Cab Interior

Wheels

Oil Lines

Front Bumper

Rear Fender

Rear Bumper

 

Estimated Cost & Parts List

 

DuPont Paints

 

Helpful Links

 

joey@joeysgarage.com

 

 

After grinding and sanding the welds smooth, the side panel is screwed back in place along with the upper cowl for another test fit.

Different angle.

After any final adjustments are made, the parts are marked for weld locations and then taken off.

After removing the panels, the areas to be welded were sanded down.

Using a pneumatic punch, holes were punched every two inches with one on each end and in corners.

All bear metal was sprayed with weld-thru primer, screwed back in place and than clamed where needed.

(14 vise-grips and still needed a few more)

With the welds here I experimented on how these 'rosette' welds should be done.  At first I would start at one side of the punch and work around and then to the center in a spiral pattern.  Then would try one working from the top and move side to side working my way to the bottom.  With another, from bottom to top.  Even tried a few where I would stay in the center and wait till the punch was full.

With each one, I got a different response.  The one I like the best was working around the outside and spiraling into the center.  This weld was less likely to leave any pin holes and left less grinding.

 

Another photo before grinding the welds down.

Another photo before grinding the welds down.

Previous Page    -    Next Page